STANLEY PG10 Hydraulic Profile Grinder

In stock
SKU
PG1011001
$999,999.00
STANLEY • Railroad Maintenance-of-Way

STANLEY PG10 Hydraulic Profile Grinder

Precision post-weld rail grinding for 90 lb to 140 lb rail. Adjustable flanged wheels lock in a consistent rail profile while a purpose-built hydraulic motor and built-in flow control deliver a controlled, repeatable finish — available from Intermountain Sales, your authorized STANLEY dealer serving Colorado, Utah, Wyoming, Montana and Idaho.

Product Overview

The STANLEY® PG10 Profile Grinder is engineered for precision grinding of rail from 90 to 140 lbs, making it ideal for post-weld rail surface finishing. Adjustable flanged wheels ensure consistent grinding accuracy and optimal rail profile restoration. Designed with operator safety and comfort in mind, the PG10 offers intuitive controls and ergonomic positioning for efficient, safe operation during maintenance-of-way tasks.

As an HTMA Type RR hydraulic tool, the PG10 runs on standard bucket-truck and power-pack hydraulic systems, making it a practical, dependable choice for railroad contractors and track-maintenance crews across the Mountain West.

Features & Benefits

Built for accuracy, durability and operator safety on the rail.

Consistent Grinding Accuracy

Adjustable flanged wheels can’t drift out of adjustment, so the tool holds the correct rail profile pass after pass across 90 lb to 140 lb rail.

Purpose-Built Hydraulic Motor

The integral motor is matched for grinding power and RPM, and a built-in flow control prevents excessive spindle speed for a controlled, repeatable finish.

Interlocking Safety Trigger

An interlocking trigger prevents accidental engagement of the wheel, protecting the operator and bystanders on the work site.

Removable Wheel Guard

The guard removes quickly for fast, tool-light access when installing or changing grinding wheels, then reinstalls securely for operation.

Technical Specifications

STANLEY PG10 Hydraulic Profile Grinder full technical specifications.

Hydraulic Profile Grinder — PG10 Technical Specifications
ModelPG10
Wheel Capacity6 in. dia. x 3 in. thick / 15.2 cm x 7.6 cm (Type 6, USA)
Arbor Size5/8 in. - 11 threaded
Rail Range90 lb to 140 lb rail
Pressure Range1,000 - 2,000 psi / 70 - 140 bar
Maximum Back Pressure250 psi / 17 bar
Flow RangeHTMA Type RR, 7 - 10 GPM / 26 - 38 LPM
Optimum Flow10 GPM / 38 LPM
Spindle Speed (RPM)4,000 (6,000 max)
MotorIntegral Hyrevz™ (P/N 24251)
Porting-8 SAE O-Ring
CouplersHTMA Flush-Face Type, Male & Female
Connect Size & Type3/8 in. Male Pipe Adapter
Hose WhipsNo
Maximum Fluid Temperature140°F / 60°C
Overall Length44 in. / 111.76 cm
Overall Width20 in. / 50.8 cm
Overall Height30.5 in. / 77.4 cm
Weight (with couplers)118 lb / 53.5 kg
Sound Power Level102 dBA
Sound Pressure Level (1m)93 dBA
Vibration Level3.4 m/sec²

Hydraulic Power Requirements (HTMA Type RR)

  • Supply flow: 7 - 10 GPM / 26 - 38 LPM at 2,200 - 2,300 psi (152 - 159 bar) per the operating manual.
  • Relief valve set to open at 2,100 - 2,250 psi (145 - 155 bar) minimum.
  • Maximum back pressure at the tool: 250 psi / 17 bar.
  • Open-center (OC) circuit — do not connect to a closed-center system.
  • Supply hoses rated for a minimum 2,500 psi / 172 bar working pressure.

Applications

The PG10 is purpose-built for railroad maintenance-of-way crews performing:

Post-Weld Rail Finishing

Dressing and smoothing thermite or flash-butt welds back to the running surface.

Rail Profile Restoration

Restoring the correct rail head profile across 90 lb to 140 lb rail sections.

Surface Conditioning

Removing surface defects and irregularities during scheduled track maintenance.

Models & Ordering

Available configurations of the STANLEY PG10 profile grinder.

Part No.Description
PG10110Profile Grinder with shaft wrench (grinding stone not included)
PG10110BProfile Grinder with shaft wrench, Aeroquip hose (grinding stone not included)
PG1011001Profile Grinder, open-center (OC), 6 in., 5/8-11, CE
PG1011001AProfile Grinder, open-center (OC), 6 in., 5/8-11, revised handle

Accessories & Related Parts

Grinding wheels and spark-guard components to complete your PG10.

Part No.Description
28597Grinding Stone, 6 in. dia. x 3 in. x 5/8-11 arbor (Type 6)
69820Spark Guard Kit (complete)
69814Spark Guard Assembly

Documentation & Downloads

Specification sheet, operating manual and warranty for the STANLEY PG10.

Warranty at a Glance

  • 18-month limited warranty on new hydraulic handheld / railroad tools from date of first sale.
  • Seals & diaphragms: 6 months. Electrical components: 90 days. Tool bits: 2 months.
  • Wear parts (grinding wheels, hoses, bushings, etc.) are excluded. Tools must be registered at time of sale.

Frequently Asked Questions

Common questions about the STANLEY PG10 Hydraulic Profile Grinder.

What size rail can the STANLEY PG10 profile grinder grind?

The PG10 is engineered to grind rail from 90 lb to 140 lb, making it well suited to post-weld rail surface finishing and rail profile restoration during maintenance-of-way work.

What grinding wheel does the STANLEY PG10 use?

Use a 6 in. diameter x up to 3 in. thick Type 6 cup wheel with a 5/8-11 threaded arbor hole, conforming to ANSI B7.1 / B7.5 or ISO 525 / 603. The matching STANLEY grinding stone is part number 28597.

What are the hydraulic power requirements for the PG10?

The PG10 is an HTMA Type RR hydraulic tool with a flow range of 7 to 10 GPM (26 to 38 LPM). Per the operating manual, the supply should develop that flow at 2,200 to 2,300 psi with a relief valve set to 2,100 to 2,250 psi minimum, and back pressure should stay at or below 250 psi.

Is the STANLEY PG10 open-center or closed-center?

The PG10 is an open-center (OC) tool. Do not connect open-center tools to closed-center hydraulic systems, as this can cause loss of other hydraulic functions or severe injury. Confirm your power source matches before connecting.

What warranty comes with the STANLEY PG10?

As a new hydraulic handheld / railroad tool, the PG10 carries STANLEY’s 18-month limited warranty against defects in material and workmanship from the date of first sale. Seals and diaphragms are covered for 6 months; wear parts such as grinding wheels and hoses are excluded.

Product Gallery

The STANLEY PG10 hydraulic rail profile grinder.

Request a Quote on the STANLEY PG10

Intermountain Sales is your authorized STANLEY dealer for the Mountain West. Get pricing, availability and application support from our team.

Request a Quote Call (303) 762-1070

Intermountain Sales, Inc. • Englewood, CO • joelp@intermtnsales.com